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Max II new owner and problems

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  • Max II new owner and problems

    Hey guys just picked up my first 98 max II. It has a problem I need help diagnosing. When I pull back on the levers to turn or apply brakes it has a sort of grinding/vibrating sound and jerks a little until I pull back harder then it stops and turns . I’ve read some posts about bands and drum problems. I’ve tried adding slip and trans fluid type f with no help. I’ve tried removing diamond shift levers but they are stuck due to rust . I’m not sure what to do. I want to put a 23 hp engine in this but don’t want to if my t20 is shot. Any help would be greatly appreciated

  • #2
    The only way to see if your tranny is shot is to pull it out and take it apart. I always take them apart on any machine I get because you don’t know if they have been abused or not.

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    • #3
      I think you need to put some time on the machine. You may need to learn to pull back harder when turning, especially if the springs are tight pulling the laterals forward. You can remove or loosen the springs to reduce the pull.
      You can check the distance the plungers pull out of the T-20. More than 7/8", the bands are worn.
      How many hours have you driven the machine?

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      • #4
        Thanks. I’ve driven it maybe half an hour. I checked how far the levers go back. It’s right around 6”. The guy said he hasn’t used it really since he bought it a couple years ago. I’ll check to see how far the plungers come out of the t20

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        • #5
          There is a learning curve to driving them smoothly. Are the laterals spring loaded forward?
          You can loosen those springs to make driving it easier.

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          • #6
            I’m sorry but I don’t know where the lateral springs are?

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            • #7
              hey friend ... you need to pull out the seat and floorboard. they are 1 complete unit . there is a pin on the floor thru a stud . pull the pin out . put the trans shifter in reverse first. then lift the seat and floor piece out over the steering levers. takes a little manuvering . after thats out look out the bottom of the levers and you will see a spring on each one. they can be tightened or loosened with the eye bolt . hope this helps , johnboy va.

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              • #8
                Further diagnosis

                So I further looked into the clicking. It will click when I’m goin downhill pulling on the brakes with no throttle. Is that the bands then?

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                • #9
                  How does it perform in reverse? So far all your symptoms are associated with braking. Also, does it perform fine going forward (with the exception of turning as you explained)?

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                  • #10
                    Reverse seems ok. It’s seems great in forward. It’s just turning and braking. I pulled out the engine and transmission. I’m pulling apart the transmission as we speak to see what’s going on with it.

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                    • #11
                      Well you're into it now, I would also check chain adjustments, adjusters and sprockets. Had axle bearings do weird things.
                      All of these things become more detectable with seat time.
                      Finding an experienced owner local to you can often set you in a good direction.
                      sigpic

                      My new beer holder spilled some on the trails - in it's hair and down it's throat.
                      Joe Camel never does that.

                      Advice is free, it's the application that costs.

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                      • #12
                        Let us know what you find. Are you sure the clicking was coming from the transmission?

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                        • #13
                          I think it was coming from the transmission. Hard to tell . I pulled apart the transmission and here are some pictures of the bands and drums. Do these look bad to any of you? There is slight putting on the drums. No deep grooves . Also a video of the clicking
                          https://youtu.be/EFeysgmcS44 . https://www.flickr.com/photos/183878261@N08/

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                          • #14
                            Your bands look good. There is one spot I see where the edge of the lining looks like its missing, but the lining thickness looks perfectly fine. As far as the drums, I'm running drums that are pitted far worse than that and it runs great. The noise in the video is quite odd. If it were a band problem (chatter, for instance) I would expect you to have that problem in forward, reverse and during braking. Also, if its band chatter I would think you could feel it in the laterals - you would feel a vibration in them at the same frequency as the noise you hear.

                            Are the drums rough? For instance in the pitted areas are the edges sharp or rounded?

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                            • #15
                              The pits seem smooth. Yeah that clanking/jerking noise in that video is no throttle going down a small hill only when pulling on the brakes. It seems worse right before it engages all the way then it stops which is why I thought it was bands. It’s hard to remember but I think I did feel the vibration in the laterals when applying the brakes.
                              Last edited by Rcrowe; 08-26-2019, 11:47 AM.

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